Okay, so, I finally got around to tackling this project I’ve been meaning to do for ages: customizing a US Open golf hat. Sounds simple, right? Well, let me tell you, it was a journey.
First thing’s first, I needed a hat. I snagged a plain white US Open golf hat from, you know, that big online retailer everyone uses. Nothing fancy, just a clean slate to work with. I wanted a white one so the colors would POP.

Next up, the design. I spent way too much time scrolling through Pinterest and Instagram for inspiration. I knew I wanted something unique, something that screamed “me” but also subtly hinted at my love for golf without being overly obnoxious. Eventually, I settled on a minimalist design with a small embroidered golf ball and tee, plus my initials in a cool, modern font. I didn’t want it looking like some billboard, ya know?
Now, here’s where things got interesting. I thought I could just whip out some fabric paint and go to town. Boy, was I wrong! The paint bled like crazy on the hat material. Disaster! Lesson learned: not all fabrics are created equal, especially when it comes to paint.
Back to the drawing board. I remembered seeing some iron-on patches online and thought, “Hey, maybe that’s the ticket!” So I ordered a custom iron-on patch with my design from one of those online shops. It took a while to arrive, but when it finally did, I was stoked.
The application process was… eventful. I preheated the iron, positioned the patch carefully on the hat, and pressed down with all my might. And… nothing. The patch wouldn’t stick! Turns out, the hat material was too thick, and the iron couldn’t get hot enough to properly bond the patch. Frustration levels were rising.
Okay, new strategy. I decided to try sewing the patch on. I’m no seamstress, mind you, but I figured I could manage a simple stitch. I grabbed a needle and thread, and after about an hour of poking and prodding, I finally got the patch securely attached to the hat. My fingers were sore, but the result looked pretty darn good!
Finally, the finishing touches. I added a few small embroidered details around the patch to give it a more custom look. I used a simple backstitch, nothing too complicated. And then, voila! My custom US Open golf hat was complete.
It wasn’t the easiest project, and I definitely learned a few things along the way (like always test your materials first!), but I’m super happy with how it turned out. It’s unique, it’s personal, and it shows off my love for golf in a subtle way. Plus, I can say I MADE it. Worth the hassle? Absolutely!
